How To Use DFM To Improve Plastic Injection Molding
We’ve written elsewhere about the importance of design for manufacturing (DFM) analysis in manufacturing. No matter the size of the project, we always recommend using DFM discipline to save time and money while preserving quality. A complete DFM review covers all aspects of product development. In this study, we are going to concentrate specifically on […]
Understanding multi-cavity designs for injection molding efficiency
There are three general categories of plastic injection mold tools that product designers can consider when making finished parts. They each have advantages, largely depending on the intended volumes. Let’s take a closer look at which type might be best for your project. A single cavity plastic injection mold tool is the most basic form […]
A Complete Guide to Overmolding vs Insert Molding
In this article, we discuss insert molding and overmolding, the advantages of each, and the applications they’re best suited for. We hope these manufacturing insights, along with useful design tips, will help you get great results on your next plastic injection molding project. Navigate to these sections in the article: What is Overmolding? What is […]
Rapid Prototyping With Polyurethane Vacuum Casting
Many plastic injection molding projects start off by first making a series of rapid prototypes. These are used to further refine the look and feel of the part, to test its functionality, and to improve the design before investing in steel injection mold tools. In this video, Gordon Styles explains why rapid prototyping using the […]
Manufacturing Cycle Times and How To Improve Them
Every business has a vested interest in carefully monitoring its productivity, especially in a manufacturing environment where repetitive tasks can be standardized and optimized. The most common metrics used for this purpose are manufacturing cycle times, lead times, and takt times. Progressive companies try to control these factors in order to save money, conserve valuable […]
Color Consistency in Plastic Injection Molding
It’s a big challenge to achieve color consistency for large production runs of plastic injection molded parts. To ensure consistency when molding colors, it’s essential that you have careful process control at every step. It’s important to note that plastic color is highly subjective – subjective in how you see and interpret plastic color. It […]
